Custom coil cords, coiled cables, and coil wires power critical infrastructure and applications with precision and adaptability. At Meridian Cable, we specialize in tailoring solutions with coil cords and coiled electrical cables engineered to perfection and manufactured to your exact specifications. You can rely on our team to design and develop a one-of-a-kind coil cable assembly that seamlessly integrates into your system.

As a trusted coil cable manufacturer with multiple decades of experience to our name, we take it a step beyond standard solutions to deliver high-capacity coiled wire cables tailored to your exact integration needs. Whether you're in industrial automationmedical technology, or any arena that demands durability and flexibility, our custom coiled cables and assemblies are the pinnacle of performance reliability.

From the initial design to the finished product, we bring unparalleled expertise and extensive attention to detail that has made us one of the top coiled cable manufacturers and coiled cable suppliers in the industry today.

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How to Choose the Right Custom Coil Chord

There's a lot that goes into selecting the right cable for your electrical system and specific needs. Of course, there's the issue of capacity— you want to ensure your conductors and connectors are capable of transferring the signal and voltage to safely operate within your system. But the conductor is just the beginning. You'll also need to determine particulars, such as the jacket material, inner filler, shielding situation, configuration, terminations, and connections. Not to mention spatial limitations and other primary factors that could influence the design of your coil wire.

Choosing the right details for your chord can seem like a daunting task, especially when you consider the over 5,000 components we can incorporate into your product. Fortunately, we've got an army of engineers who are here to help guide you through the exact product design and configuration that suits your needs. The Meridian crew is both capable and experienced in providing you with the ideal connection solution with our full-scale design engineering services, environment, and capacity needs. If you're unsure of the components your coil wire may need, we are here to help.

Our engineers will assist you in determining the precise details of your custom coil cable. Some of the primary components that will help you determine include:

  • Your environmental situation (moisture, temperature, dust, accessibility, etc.).
  • Your transferring and capacity needs.
  • The appropriate materials for each element.
  • Your conductor size and transference capacity.
  • Configuration and spatial necessities.
  • Length, size, and scope.
  • Order capacity.
  • Timeline.

Naturally, we will do everything possible to accommodate you and provide the ideal cable solution in record time.

Meet the Team

Here at Meridian, we’ve cultivated an outstanding team of the best and brightest engineers, designers, and experienced cable gurus from around the world. You don’t stay in business as long as we have without an incredible crew, and ours is nothing short of amazing. It goes to show that when you start with the right people, the quality and reliability of your product are sure to follow.

We're not only proud of our crew but hold them to an incredibly high standard. Our crew is composed of some of the best around, so naturally, we expect the best work from them. However, they are more than up to the challenge of consistently exceeding quality expectations.

Our people are passionate about delivering a high-performing product that our customers can rely on from the moment it arrives. We take our work seriously and develop a product we would be proud to show off.

Tried & Tested Coil Wire Solutions

Creating a coil wire is a fine art, one that we've developed over multiple decades of experience, trial, failure, and triumph. Nothing achieves perfection without going through the rigorous process of trial and error. The same applies to every product we build from scratch.

The first trial takes place during the design phase, where we digitally render a schematic for your custom coil cord. We utilize state-of-the-art design software that enables us to manipulate and adjust designs as needed. But beyond merely designing, this digital version allows us to pretest your coil chord to help eliminate potential pitfalls, design flaws, or disastrous errors that may exist within the original design. Digitally rendering your product before moving to prototyping allows us to catch problems in the digital landscape before they become a reality in the physical world.

Once we're digitally satisfied with your coiled electrical cable design, we'll move to prototyping if that's how you'd like us to proceed. Prototyping is the second round of testing because it allows our team to work closely with yours to ensure a quick and hassle-free integration into your electrical system. If you're in need of a mass quantity of cables, prototyping is usually a good idea to help ensure everything operates the way you want it to from the very beginning.

Before sending your coil cable on its way, we will put it through a rigorous testing process in our state-of-the-art lab, a gauntlet of the toughest tests a cable may ever face. In this process, your cable will be poked, prodded, and pushed to its limits to ensure the height of quality, durability, functionality, and capacity. We hold ourselves and our products to a very high standard, and want to ensure your cable lives up to that threshold.

After your product has passed every examination with flying colors, we’ll package it up and have it on its way to your doorstep. By the time it arrives, it can rest easy knowing that it has undergone a thorough examination and is being held to an impeccable standard of quality.

This isn't just big talk. We strive to maintain excellence in everything we do, and we are proud to hold multiple certifications that prove our point. Whether you're shopping for a custom coil wire for your telecommunications setup or a single coil cable for your office electrical system, you can rest assured that it is built to Industry standards by some of the best engineers in the business.

Coil Cable Manufacturer’s Warranty

Confidence is essential when purchasing something as critical as a custom coil wire. You want assurance that your product is going to do what it's intended to, without worry about a manufacturing defect or material issue. You want your products to last, and we get that! That's why we back every custom product we build with a 1-year commercial warranty.

While other coiled cable suppliers may offer some promises, we deliver on ours. This means each coil wire is built to be extended, flexed, and used as your system demands. All while ensuring you don't have to stress over a manufacturing defect. We understand the demands that are placed on your cables day in and day out, from high-capacity transference to flexibility in tight spaces. The manufacturer's warranty helps guarantee that your product can be relied on in a pinch.

As a trusted cable manufacturer and one of the top coiled cable suppliers in the industry, we stand firm behind our products from the moment they arrive at your facility. Our warranty reflects our confidence in the integrity of our coil wires and other products. Our clients can purchase with peace of mind and total confidence that their investment is protected and well-placed.

When you work with Meridian on your custom coil cable project, you literally don't have to worry about a thing. Our crew and experienced engineers will guide you through the process and deliver a high-performance made to your exact specifications and illustrious standards.

In Your Hands Before You Know It

If there's one thing that comes with multiple decades of experience, it's lightning-fast manufacturing. When your coil wire moves through the design and prototyping phases, you can expect a breakneck pace for manufacturing. Our team not only performs best under a deadline, but we also strive to exceed your expectations with our quick turn capabilities. When you need your cable and you need it now, our crew operates with a motivated intensity to deliver a high-performing coil cable or coil wire in record time.

Of course, making something from scratch demands specific attention and impeccable oversight. That's why we take such great care to perform our manufacturing with haste and diligence. We not only want you to receive your custom cable in a timely manner, but we also understand the demands of perfection. That's why we pay close attention to every step of the manufacturing process and thoroughly examine every detail.

At the same time, we know how valuable your time is to you. Get your product out the door and on its way in as little time as possible. You can sit back and relax knowing your custom cable will be on its way before you know it, ready to seamlessly integrate into your system. Plus, we've already done all the testing and prototyping, so you know it's ready to rock and roll the moment it arrives on your doorstep.

Peace of Mind Knowing That You've Chosen a Quality Coil Cord Design

Function

Coil Cord Function

Coil cords can be manufactured in a range of functions—from a simple, flexible plastic connector to a coil cord with three dozen conductors. Other coiled cords can be made to carry power, signal or can be mixed-populated. We can also manufacture coil cords using twisted pair cables for high-speed data rates.

Coil Cord Performance

Meridian Cable, a leading coiled cable designer and manufacturer handles all housing and strain relief design and provides our customers with coiled cords that stand up to rigorous use. We have designed and tested coil cords that withstand 100,000 180- degree bend cycles, and coil cords that achieve 500,000 extension/retraction cycles without failure.

Coil Cord Materials

Coil cords & coiled cables are available in many engineered materials including PU, PTEE, TPR, SVO and SJOW. And we can also provide coil cords to your color specifications in a dull, matte or gloss finish. By adding a UV inhibitor to the jacketing material, the life of coiled cords can be extended for use in outdoor applications. Medical applications often require the use of non-volatile jacketing for bio-sensitive coil cords. Meridian Cable has a broad range of experience and can custom manufacture your coiled cable using the materials needed for your specific application.

We frequently work with customers that require coiled cords with high levels of mechanical strength or coil cords that cannot be cut. In these instances, Meridian Cable has the capabilities to use steel, Kevlar®, Spectra® or Teflon® for added strength.

Built To the Highest Industry Standards: UL-Certified, MIL Spec, and CSA

Whether you're in telecommunications, the medical field, or a different industry entirely, you need your cords to be reliable and consistent. Dependable cables can make the difference between successful connections and operations and disasters. But how do you know which cables are superior quality and which cables to avoid? The answer is simple; standards and certifications. 

Our team is proud to hold multiple certifications and build our custom cable assemblies to the highest industry standards. We believe doing something right is the only way to do it. When our team creates a custom coil cable, cable assembly, or wire harness, we build it to be the best in the business. 

Here's how you can trust Meridian Cable to build high-quality custom cables for your organization:

UL-Certified

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UL-Certified

UL has become an industry standard for mitigating risk in products, assuring quality, and verifying products across the industrial spectrum. A UL certification helps consumers know our products are up to snuff with functionality and quality. Certifying both products and facilities, UL is the gold standard when it comes to product testing. 

Our crew is proud to hold multiple UL certifications and promises to continue to increase our certifications library.

MIL-Spec Approved

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MIL-Spec Approved

MIL-SPEC is short for Military Specifications, meaning the US Military standard for engineering, design, functionality, and durability. Naturally, military specifications are extraordinarily stringent and rigorous. If something is built to MIL-SPEC, it is designed to hold up to military operations, standard engineering, and intense environments. 


We design our cables for military applications down to the most exacting military specifications. Our products adhere to military-specific standards of quality and durability.

CSA Certification

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CSA Certification

Because Meridian Cable adheres to CSA manufacturing standards. Unlike UL certifications, which only apply to the United States, CSA is recognized globally for industrial quality. CSA product testing, inspection, and certification are all highly credible Canadian standards for products, manufacturing, and facilities. 

 

As we continue to grow and offer new products, you can rest assured we will pursue further certification for our cables. We maintain rigid industry standards to provide reliable, trustworthy products to our customers.

Bulk Coil Cord Customization in the USA

Custom Length

Customizing the length of your cable assembly is a vital step in adapting to your connection needs. Whether you're working with an indoor or outdoor space, precise measurements, and calculations should be taken to ensure you have the required length for your application while minimizing cable clutter.

Creating a custom length on a coiled cable involves precise measurements. Because of the curly design, custom-coiled wires cannot be measured like a traditional cable. As we build your cables, we'll go to great lengths to ensure we get the cut and size to the most precise measurement. 

During the design phase of your custom cable assembly, our team will help determine the precise length your coil cables need to connect your equipment in an organized and hassle-free manner. With unshielded six inch leads on both ends, you can easily adapt the coil cord length to your project’s parameters. Our process strikes to balance between reach and organization to make your custom cable assembly just right.

Custom Jacket Color

The enemy of a successful cable organization is a lack of cable management. Customizing the jacket color can help reduce confusion, maintain organization, and foolproof your connections. When every cable has a unique color, it's easy to tell where it goes and its purpose. You can differentiate between multiple cables in a single assembly by providing a visual distinction, avoiding confusion about where it connects.

Custom jacket colors provide a quick setup and simplified troubleshooting when time is of the essence. In applications like the military or medical fields, every second counts. With custom colors, no one has to waste time determining which cable goes to which connection. Instead, the colorful design creates a foolproof system for making fast connections. 

In many cases, custom cable jackets can also prevent errors and misconnections. When working with highly sensitive equipment, making the proper connections every time is essential. Custom colors help ensure correct connections.

 

Custom Conductor Colors

Much in the same way that custom cable jackets can provide organizational and professional benefits, custom conductor colors can lend themselves to an organized assembly. Custom conductor colors help reduce the confusion about which cable belongs to which connection. With custom coiled cables, assembly and connecting can be confusing. Custom conductor colors help eliminate the confusion by organizing the cables into distinct categories, purposes, and destinations. 

Custom conductor colors also provide scalability for a developing system. By color coding each conductor in your coil cable assembly, your workspace has a built-in system to allow for growth and new equipment to be added in the future. 

Best of all, custom lengths, jacket colors, and conductor colors can all be specified using the Custom Cable Form right from our site.

Custom Coil Cord FAQs

Meridian Custom Coil Cords

The humble coil, or curly, cord often gets overlooked as a vital piece of equipment in today’s wire-free society. However, this spiral of coiled cable can be found on nearly every major highway, in most, if not all, Fortune 500 companies. As well as hospitals, auto assembly lines, police and fire rescue, and just about any other place you can imagine. That’s because this simple design allows for the best in compact, efficient wire-wrangling in an incredible array of applications. We’ll explore some of the more frequently asked questions we’ve received as a custom coil cords manufacturer.

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