When you need custom cable assemblies, wire harnesses, or custom coil cables, you can count on Meridian Cable to have an unbelievably quick turnaround service. Over the last 25 years, we’ve been on the cutting edge of cable manufacturing. We constantly innovate our process to have remarkably quick production times on custom orders. Our team of engineers builds cable assemblies from the ground up and takes your vision from concept to reality before you know it.
In our experience, a custom cable assembly is not where you want to cut corners. We prioritize quality and expediency with every project we work on. We believe in always giving our best and ensuring your products precisely meet your needs. With our prototyping services and quick production times, we can have your custom cable assembly in your hands in no time.
Contact Us
Need a quote? Have a question? Just ask!
Contact
"*" indicates required fields
The Creation Process
Like all things in the tech industry, building custom cables and cable assemblies starts with minute details. Each custom cable project begins with a need. We work directly with our clients to determine each detail of what they need from their cable assembly or wire harness. Our team of engineers takes your idea to the drawing board to create the concept and blueprint. This portion of an order is the design phase, where we create a first draft of the soon-to-be-finished product.
During the design phase, we will finetune the design elements that your cable needs to include. The little details make a big difference in your cable assembly. These details will help mold the cables, connections, conductors, and design into the ideal cable solution. We tailor your assembly to be precisely what you need for your equipment.
The precise specifications that go into building a custom cable assembly are what matter most. Every cable is unique and requires ultra-precise elements. We make cable assemblies with custom elements to ensure it’s the ideal assembly for your needs. You get to choose from multiple customizable components to optimize your cable’s performance and integration into your existing set-up.
Some of the elements that you can select are as follows:
Custom Conductors and Sizes
Read More...
Custom Conductors and Sizes
Choosing the right conductor material and size can improve your cable’s performance and compatibility. We offer custom conductor options, including various materials, alloys, and precise sizing to meet your equipment’s requirements. Our in-house extrusion process allows us to create highly accurate conductors for custom cable assemblies and wire harnesses.
Conductor Color
Custom conductor colors help simplify cable organization and identification. With 25 color and pattern options available, you can easily manage connections and improve cable assembly efficiency.
Shielding
Read More...
Shielding
Shielding adds a metallic layer inside your cable to reduce electromagnetic interference (EMI) and protect signal integrity in electronically noisy environments. We offer foil, braided, and combination shielding options, each designed for different performance needs. Foil shielding provides maximum coverage, braided shielding improves flexibility, and combination shielding balances both protection and flexibility.
Custom Stranding
Read More...
Custom Stranding
Stranding your conductor can improve your cable’s capacity and reliability. Instead of a single conductor, stranding weaves multiple conductors together. Adding stranding to your cable assembly can increase your cable's stability and flow capacity. While not all cables need stranding, it can be a helpful addition if your equipment requires a higher flow of signal or electricity.
Filler and Insulation
Read More...
Filler and Insulation
You can choose which filler and insulation you want for your cable assembly. We offer a range of materials to give you plenty of options. You can select from filler and insulation materials such as:
- Cotton
- PVC
- Kevlar
- Nylon
- Fleece
Custom Connectors
Read More...
Custom Connectors
Life would be easier if every connection were created equal, but that’s not the case. There are countless possible connector designs and even multiple in a single piece of equipment. That’s why we offer custom connections to ensure your cables are docking correctly. We can build everything from the casing to the pins. We can create the ideal cable connectors to fit your tech.
Jacket Material
Read More...
Jacket Material
As the outermost layer of protection, the jacket plays an essential role in any cable. This portion of the cable protects the cable from outside elements, like dust and moisture. Additionally, the jacket ensures that the flow of electricity is properly contained within the cable. When building your cable assembly, you can select from a range of materials to put the finishing touch on your project.
Meridian’s Quick Turnaround for Cable Assemblies
One of the reasons why Meridian has such fast production times is our experience. We’ve been in the industry for over 25 years and have developed the skills and tools to get the job done quickly. We’re constantly tweaking and perfecting our process to provide the best cable assemblies possible.
Of course, you can’t build a great production process without a great team of cable engineers. The brilliant engineers and employees at Meridian have no parallel. Each person on our team is outstanding in their field. We’ve assembled the best and brightest from around the world. With multiple decades of experience, our crew has what it takes to quickly and confidently solve any cable solution problem. With a slew of hard-to-achieve industry certifications like the ISO 9001:2015, the IATF 16949, and our designation as a UL-approved manufacturing facility, we’re proud of our team and their leaps in cable development over the years.
Back to the Drawing Board
After performing a thorough quality examination and functionality tests, we’re not afraid to go back to the drawing board if something's not working correctly. We’ll comb through every design detail and pinpoint the specific issue. This thorough audit is another reason why our prototyping services are essential to every cable assembly we make.
Moving Into Production
After your cable assembly or wire harness has undergone testing and examination, it’s ready to move to volume production. Here’s where the incredibly speedy production takes place. Within weeks, your cable assembly can go from concept to reality. Our advanced equipment and state-of-the-art technology are central to our rapid production.
We utilize cutting-edge equipment to manufacture and assemble a custom cable solution. Once production is complete, it’s off to shipping, then in your hands before you know it.
Get in contact with our team today to review your specifications and experience the Meridian difference for yourself.