The Ultimate Guide to Wire Harness Manufacturing Terminals

In today’s spotlight series, we’ll look at an easily overlooked but absolutely vital component of the wire harness manufacturing process – the humble terminal. We’ll explore how terminals provide the perfect match for conquering the connection needs of the project and are just an important consideration for our wire harness design team as any other…

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What Makes Custom Cable Assemblies So Complex?

Custom cable assemblies are manufactured to be exact, specific to their purpose in a virtually limitless amount of different configurations. While our designers and engineers are some of the best in the industry, completing a one-of-a-kind custom cable assembly takes thousands of minute details in order to perform flawlessly under real world conditions. Getting from…

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The 5 Types of Cable Assemblies You Need to Know

Hitting the open market in search of the cable assembly you need for your unique project can be difficult. You have a custom system meant for a very specific purpose and you are looking for a cable assembly that will perform flawlessly within those parameters. Ensuring our clients have the best solutions for their complex…

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Cable Harness Assembly from Prototype through Production

With over 5,000 existing tools at our disposal, chances are good we’ve got everything we need to produce even highly complex and completely customized solutions. However, there are many instances where we’ve had to design a totally new tool or testing mechanism when a solution is a never-before-seen amalgamation. We leverage decades in the industry…

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Understanding Custom Wire Harness Technology By Industry

While wire harnesses and cable assemblies are often confused, these two vital components of today’s electronic-centric world couldn’t be more different. For one, wires and cables are two separate things. A wire is a single strand of a conductive material, like copper or aluminum. On the other hand, a cable is a group of insulated…

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What is UL Certification and Why is it Important?

You’ve probably seen the little “UL” inside a circle on a host of products you use on a daily basis but might never have given it much thought. UL stands for Underwriters Laboratories. They are one of only a handful of companies that have been certified by the U.S. Government to conduct quality and consistency…

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Top 10 Benefits to Creating a Custom Cable Assembly

Standard cable out of the box is usually mass-produced for a very simple purpose. When the application varies in even the minutest details, these standard cables will often fall short. Even for a simple application like hooking up a home theater system, the different connections from speaker, to power source, to audio source can vary…

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The Many Uses of the Humble Curly Cord

The Many Uses of the Humble Curly Cord  When we think of a curly cord, our minds usually go straight to the spiral apparatuses that tether corded telephone handsets. But you might find it surprising to learn just how many applications and industries this humble cord has made its way into. From military, to industrial,…

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What Do Wiring Harness Manufacturers Do, Exactly?

What Do Wiring Harness Manufacturers Do, Exactly? The custom harness that was designed especially for all the different electronic systems you own and come into contact with on a daily basis, required some pretty sophisticated engineering. At the micro-level, the engineering that went into the engineering i.e. the machines that create a custom wiring harness…

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