Custom Cable Assembly Guide

custom cable assemblies

The finest details are often the most important. A lot goes into crafting top-notch quality cables, and Meridian Cable is committed to providing excellent custom cable solutions for nearly every industry. Over the last several decades, we have continuously improved our process to build reliable, high-capacity, and long-lasting custom cable assemblies.  With our experience building…

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3D PRINTER CONNECTOR HOUSING FOR CABLE ASSEMBLY

molded cable assembly

One of the ways that we have begun to innovate how we create custom cable assemblies and wire harnesses is through the advancing technology in 3D printing. We’ve acquired three 3D printers and have been putting them to good use in creating unique cable solutions for our clients. How exactly have we been using this new technology? That’s what we’ll…

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The Benefits of Low Pressure Molding in Wire Assembly

One of the best methods custom cable manufacturers have for effectively protecting the many components composing cable assemblies is a process known as low-pressure molding. With investments in state-of-the-art machines like our Low Pressure Molding Machine, the LPMS Beta 300, Meridian is able to produce incredibly strong, custom assemblies that are perfectly suited for their…

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Common CAN bus Problems: A Troubleshooting Guide

CAN bus systems are essentially high-speed freeways for digital information exchange within a tightly-packed and complex electrical system such as within an automobile. These tight spaces can’t fit a computer so Controller Area Networks (CAN) help bridge the gap to allow microcontrollers and other devices to “talk” to one another. But what happens when there’s…

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Cable Harness Assembly from Prototype through Production

With over 5,000 existing tools at our disposal, chances are good we’ve got everything we need to produce even highly complex and completely customized solutions. However, there are many instances where we’ve had to design a totally new tool or testing mechanism when a solution is a never-before-seen amalgamation. We leverage decades in the industry…

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Conductor Gauges for Custom Design Cables

custom design cables

The right gauge conductors are key to making your custom design cables as effective as possible. It’s no secret that creating custom design cables is the best way to ensure your product or equipment meets all of your specifications. Because the conductor gauge directly affects the flow of electricity or signal through the final product,…

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Cost Effective Custom Design Cables

custom design cables

Generally speaking most people don’t associate custom with cost effective, but they don’t have to be mutually exclusive. Most of the time, if anything is custom it costs more than a standard counterpart. However, in many cases, knowing what to ask your cable manufacturer will help you keep costs in line. It’s no different with…

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Determining the Shape of a Custom Coil Cord

custom coil cord

The shape of a custom coil cord is one of the most important elements when designing this type of cable. Custom coil cord is known for its flexibility, making it the perfect choice for applications that require a cable that can stretch and retract without putting additional stress on the wire. It has the ability…

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Design Services from Custom Wire and Cable Manufacturers

Wire bundles

New products or pieces of machinery often have unique, specific requirements that can’t be met by stock cable When developing a new product, the last thing you should be worrying about is whether there’s an existing cable that meets all the requirements for performance, durability, and price. The reality is that there may not be…

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