Wire and Cable Manufacturers: The Design & Manufacturing Process

wire-and-cable-manufacturer

Most people don’t spend a lot of time thinking about the wire harnesses that are literally all around them. In many cases, these wire harnesses are powering or carrying information to equipment we use every day at home or at our jobs. Since they tend to be hidden away, we often don’t realize how important…

Read More

Ask a Cable Assemblies Manufacturer: Prototyping 101

three cables

There are many reasons to create a prototype for your custom cable assembly, but one of most compelling is that it helps you ensure your finished assembly will function as expected. Prototyping makes it possible to extrude a cable with the appropriate voltage, required wire gauge, and optimal heat rating without any guesswork. Even further,…

Read More

3 Key Custom Coil Cord Features

black coil cord

Designing a custom coil cord is a breeze when you, and your wire and cable manufacturer are speaking the same language. When designing a custom coil cord, you have the opportunity to create a finished product that is perfectly matched to the needs of your equipment. But how do you know what information your wire…

Read More

5 Points to Discuss with a Custom Cable Manufacturer

custom cables

Being clear about what you need at the start of your project is key to a successful relationship with your custom cable manufacturer. Regular readers know we stress good communication with your custom cable manufacturer throughout the design and manufacturing process. More information, especially during the design phase, can help the team address potential issues…

Read More

Cost Effective Custom Design Cables

custom design cables

Generally speaking most people don’t associate custom with cost effective, but they don’t have to be mutually exclusive. Most of the time, if anything is custom it costs more than a standard counterpart. However, in many cases, knowing what to ask your cable manufacturer will help you keep costs in line. It’s no different with…

Read More

5 Facts about Custom Cable Assemblies & Wire Harnesses

wire harness

Do you know the difference between custom cable assemblies and wire harnesses? Unless you are an electrician or electrical engineer, you probably haven’t thought much about the differences and similarities between custom cable assemblies and wire harnesses. It’s not a subject that tends to come up in everyday conversation. Unless, that is, you need to…

Read More

Custom Coil Cord Longevity

custom coil cord

How many cycles can a custom coil cord handle? How long will it last? When designing a custom coil cord, we get asked questions like this all the time. Of course it depends on the coil cord and the operating environment, but we can assure you the answer is between one and a few million.…

Read More

Testing in the Coil Cord Design Process

red coil cord design

The coil cord design process is not complete until proper testing has been performed. The purpose of designing a coil cord instead of using a non-coiled cord is the added flexibility and durability it offers. In many cases, these types of cords are used in harsh environments with the expectation that they can be stretched…

Read More

Benefits to Working with a Cable Assembly Manufacturer on Prototypes

prototype cable assembly

Creating a prototype is often the key to creating a successful custom cable solution. You probably already know that creating a custom cable with a reputable cable assembly manufacturer is a great way to make sure the finished cable is tailored to the needs of your equipment or product. If you were using an off-the-shelf cable,…

Read More