Complete Design & Engineering Capabilities

 Engineering Custom Cables For 25 Years

We work with clients across all industries to design, prototype and manufacture custom cables.

A Design-Engineer Will Be In Touch WIthin 24-hours

U.S. Owned & Operated

Meridian Cable Made In America
Meridian Cable UL Certified
Meridian Cable ISO Certified

We guide customers on custom cable design and manufacturing techniques.

There’s much more to the design process than simply coating a piece of copper in plastic – industrial cable manufacturing is so much more complex than this. If you’ve been tasked with creating one of these designs or are working with a manufacturer to provide cabling solutions, you’re already aware of this. When choosing a manufacturer, it can be difficult to dig through the jargon and understand things like:

  • What are the highest quality materials that can be used for your product’s cables?
  • Does this manufacturer design custom cable frequently, or do they usually stick to stock cabling?

These elements will help you to determine if your manufacturer understands the custom cable design that your product needs:

  • Is the manufacturer asking if these cables will be housed in another product?
  • If so, are they discussing the finished product’s functionality with you?
  • Are they asking about the temperatures that the product needs to withstand or if it needs to be weather resistant?
  • What type of signals does this customized cable need to carry and are the manufacturers willing to utilize multiple conductors?
  • These are a few things to address with your manufacturer to ensure that a quality product is produced.

Questions can be tough to answer, so we’ve created a guide to help those looking for custom design cables.

Read More Here >>

Speak With A Design Engineer

You can depend on Meridan Cable

  • Our expertise lies in custom solutions—in fact, more than 70 percent of the products we produce, we design.
  • Production facilities in St. Augustine, Florida and Tanggu, China

We Will Be In Touch Within 24-Hours

Custom Cable Assemblies

Custom Cable Design
Meridian Cable

Just Some of Our Customizable Features

  • Enclosure Strain Relief
  • Connector Strain Relief
  • Cable Breakouts
  • Seals And Glands
  • Cable Stops
  • Conductor Sizes
  • Conductor Colors
  • Conductor Insulation
  • Fillers Wraps And Sheilds
  • Jacket Materials
  • CableTypes
  • Ul Certified Wire And Cable

Available Conductor Sizes

We can extrude conductors as small as 34 gauge and as large as 12. These can be combined to create a mixed gauge cable, so if you need to carry power while also delivering signals this can be combined into one cable.

  • 34 awg
  • 32 awg
  • 30 awg
  • 28 awg
  • 26 awg
  • 24 awg
  • 22 awg
  • 20 awg
  • 18 awg
  • 16 awg
  • 14 awg
  • 12 awg

We can also do odd sizes such as 13 awg, 19 awg, 23 awg, 29 awg

Seals, Glands Cable Stop and Cable Breakout Variations

  • Polyvinylchloride (PVC)
  • Polyurethane (PU)
  • Thermoplastic elastomer (TPE)
  • Thermoplastic polyester elastomer (TPEE)
  • Thermoplastic vulcanizate (TPV)
  • Silicone

The hardness or softness of each material can be varied.

Customizable Conductor Colors

  • black
  • white
  • red
  • green
  • brown
  • blue
  • orange
  • yellow
  • purple
  • gray
  • pink
  • tan
  • white/black
  • red/black
  • green/black
  • orange/black
  • blue/black
  • red/white
  • green/white
  • blue/white
  • orange/red

We can also “mark” the cables in other ways – with stripes, dashes or even text – to ensure the right conductor goes to the right spot.

Need Someting Specific?

We carry and manufactuer countless variations of cable, wire, molded components, jackting, wraps, shileds, insulation, and fillers. 

Custom Cable Types

  • TPT
  • SP-1
  • SPT-1
  • SP-2
  • SPT-2
  • SP-3
  • SPT-3
  • TS
  • TST
  • SV
  • SVE
  • SVEO
  • SVO
  • SVT
  • SVTO
  • SJ
  • SJE
  • SJEO
  • SJO
  • SJT
  • SJTO
  • S
  • SE
  • SEO
  • SO
  • SOOW
  • ST
  • STO
  • HPN
  • HSJ
  • HSJO
  • HS HSO

We manufacturer custom cable in many different gauge configurations.

Meridian Cable UL Certified

Producing UL Certified Products

UL has tested and approved our custom cables to ensure they meet UL standards. These requirements are nationally recognized benchmarks for quality.

Meridian Cable Made In America

American Owned and Operated

Meridian Cable has been designing and manufacturing custom cable for more than 25 years. With fully operational facilities in St. Augustine, Florida and Tanggu, China.

Meridian Cable ISO Certified

ISO 9001:2008 Certified Company

The ISO 9000:2008 addresses all aspects of quality management. They validate our ongoing commitment to safety, consistency, and quality.

Custom Cable Guarantee

100% Satisfaction Guaranteed

We make pieces that last, and if they don’t, we take care of it. Our products are guaranteed to give 100% satisfaction in every way, on every project, in every situation.

Our custom cable is designed & manufactured to suit the specific needs of our customers' applications.

Cable Assembly vs. Wire Harness

Reasons For A Custom Cable

  • You can determine physical and electrical tolerances for your specific cable.
  • Set specific component requirements to best fit your application.
  • Gain the ability to combine various functions, such as power, signal, coax, and shielded subassemblies into one cable.
  • Customize your stranding, size, and color.
Exploring The Benefits Of Custom Cable Manufacturing

Why Choose Meridian For Your Custom Cable Project?

Meridian has become the partner-of-choice for several industry leading companies due to our domestic and offshore manufacturing capabilities. We gladly produce large volume and small quantity orders, with quick turnarounds on your prototyping request. Our customers rely on us for volume orders with forecasted delivery dates, as well as time-sensitive at once product needs.

Get Your Project Started In 24 Hours

Quality Custom Cables