A Design-Engineer Will Be In Touch WIthin 24-hours
U.S. Owned & Operated
We guide customers on custom cable design and manufacturing techniques.
There’s much more to the design process than simply coating a piece of copper in plastic – industrial cable manufacturing is so much more complex than this. If you’ve been tasked with creating one of these designs or are working with a manufacturer to provide cabling solutions, you’re already aware of this. When choosing a manufacturer, it can be difficult to dig through the jargon and understand things like:
What are the highest quality materials that can be used for your product’s cables?
Does this manufacturer design custom cable frequently, or do they usually stick to stock cabling?
These elements will help you to determine if your manufacturer understands the custom cable design that your product needs:
Is the manufacturer asking if these cables will be housed in another product?
If so, are they discussing the finished product’s functionality with you?
Are they asking about the temperatures that the product needs to withstand or if it needs to be weather resistant?
What type of signals does this customized cable need to carry and are the manufacturers willing to utilize multiple conductors?
These are a few things to address with your manufacturer to ensure that a quality product is produced.
Questions can be tough to answer, so we’ve created a guide to help those looking for custom design cables.
Our expertise lies in custom solutions—in fact, more than 70 percent of the products we produce, we design.
Production facilities in St. Augustine, Florida and Tanggu, China
We Will Be In Touch Within 24-Hours
Just Some of Our Customizable Features
Enclosure Strain Relief
Connector Strain Relief
Seals And Glands
Fillers Wraps And Sheilds
Ul Certified Wire And Cable
Available Conductor Sizes
We can extrude conductors as small as 34 gauge and as large as 12. These can be combined to create a mixed gauge cable, so if you need to carry power while also delivering signals this can be combined into one cable.
We can also do odd sizes such as 13 awg, 19 awg, 23 awg, 29 awg
Seals, Glands Cable Stop and Cable Breakout Variations
Thermoplastic elastomer (TPE)
Thermoplastic polyester elastomer (TPEE)
Thermoplastic vulcanizate (TPV)
The hardness or softness of each material can be varied.
Customizable Conductor Colors
We can also “mark” the cables in other ways – with stripes, dashes or even text – to ensure the right conductor goes to the right spot.
Need Someting Specific?
We carry and manufactuer countless variations of cable, wire, molded components, jackting, wraps, shileds, insulation, and fillers.
We manufacturer custom cable in many different gauge configurations.
Producing UL Certified Products
UL has tested and approved our custom cables to ensure they meet UL standards. These requirements are nationally recognized benchmarks for quality.
American Owned and Operated
Meridian Cable has been designing and manufacturing custom cable for more than 25 years. With fully operational facilities in St. Augustine, Florida and Tanggu, China.
ISO 9001:2008 Certified Company
The ISO 9000:2008 addresses all aspects of quality management. They validate our ongoing commitment to safety, consistency, and quality.
100% Satisfaction Guaranteed
We make pieces that last, and if they don’t, we take care of it. Our products are guaranteed to give 100% satisfaction in every way, on every project, in every situation.
Our custom cable is designed & manufactured to suit the specific needs of our customers' applications.
Reasons For A Custom Cable
You can determine physical and electrical tolerances for your specific cable.
Set specific component requirements to best fit your application.
Gain the ability to combine various functions, such as power, signal, coax, and shielded subassemblies into one cable.
Customize your stranding, size, and color.
Why Choose Meridian For Your Custom Cable Project?
Meridian has become the partner-of-choice for several industry leading companies due to our domestic and offshore manufacturing capabilities. We gladly produce large volume and small quantity orders, with quick turnarounds on your prototyping request. Our customers rely on us for volume orders with forecasted delivery dates, as well as time-sensitive at once product needs.