Did you know that Meridian Cable can make custom coil cords from scratch? Curly cables are among the multitude of connection projects, cable assemblies, wiring solutions, and electrical cables we manufacture daily. Our team of engineering geniuses, design gurus, and manufacturing specialists put their skills to work to create the best coil cords around.
But what exactly are coil cords, and why are they so integral to electrical systems? How does Meridian stand out as a coil cable manufacturer in the myriad of cable products? We’ll discuss all these questions in today’s Product Spotlight: Coil Cord edition.
What in the World are Coil Cords?
Before we dive into the benefits of coiled cables, let’s briefly answer the question, “What is a coil cord?” Sometimes, these spiraled cables are known as curly cords, coil cords, etc. Although each of these nicknames refers to the same product, we figured we’d clear up any confusion.
Coil cords are versatile little cables that are set in a tight spiral. The first thing you may think of, if you were born in 1995 or before, is that coiled wire on a landline. If you vividly remember these twisted cables, you know they were perpetually tangled, messed up, or deformed. Of course, these spiral cables are just a small example of their versatile application.
Modern cable manufacturing has come a long way since the days of those ever-jumbled phone wires. Nowadays, Meridian has perfected the art of creating tightly wound coil cords for any industry. We employ precise manufacturing, premium materials, and skilled engineering to create outstanding curly cords.
It All Starts With Extruding
When we build these twisty connection solutions, we start by custom extruding the heart and soul of any cable: the conductor. This conductor is then spiraled tightly to create that distinct twisted structure. Then, we add insulation, an outer layer of protection, and the custom connection points.
Designing a coil cable from scratch is no small feat, requiring precise spiraling, remarkable engineering, and flawless manufacturing. We pour everything into creating reliable coil cables our customers can count on.
Now that we’ve discussed the basic design of a coil cord, let’s explore some of the benefits of these robust connectors.
Keeps Things Flexible
Flexibility is one of the most critical features of the spiral cable design. Unlike traditional tables, coil cords offer impeccable flexibility to adapt to your environment and spatial limitations. Because you can bend, flex, and adjust coil cables as needed, they can fit in demanding spaces, around tight corners, or up steep inclines. This flexibility is key for integrating equipment in precarious arrangements or environments where an area is severely lacking.
This adaptability is handy for charging devices, equipment frequently changing orientation or location, or spaces involving quick transitions. The adaptability and flexibility of coil cords contribute to their resistance to kinks, tangles, and general unruliness. Unlike standard cables, which can easily become jumbled or nodded, coil cords maintain their structure with surprising elasticity.
Without having to bother with messy bunches of cables, coil cables provide a reliable solution to the age-old problem. Their distinct curly characteristics make them invaluable in countless industries and situations.
Deep Stretch Now
A side benefit of the flexibility is the reach-and-retract feature in the design. Coil cords have a unique ability to extend beyond their initial structure and retract without tangling. If only we could get Christmas lights to do the same thing. Coiled cables’ stretching ability makes them unique in the wiring industry. Other standard cables are unyielding in this regard and will not flex to your needs. Throw a coiled cord in there, and you have an adaptable connection that reaches further.
This inherent elasticity makes coil cables some of the most adaptable and versatile connection options. Countless industries require the additional flexibility coil cords provide, like manufacturing, the medical field, military applications, and more. Because coil cables can be stretched and then return to their uniform shape, they remove much of the hassle with traditional cables.
Tough as Nails
Meridian engineers spiral cables to be durable and reliable. With high flexural strength, the design helps protect the coil cables from kinks or structural brakes. As many of the industries we serve involve harsh environments, sudden transitions, or potential interference, this integrity becomes a crucial component of our products.
When you purchase a coil cable from Meridian, you know it will be reliable and durable. We use premium materials and precise manufacturing to ensure our cables can withstand the rigors of their daily use. Not only do we go beyond industry standards to create top-notch products, but we also test every single cable that links our facility. Our state-of-the-art testing lab is where we put our cables through the wringer to ensure quality, functionality, and reliability. When a coil cable lands in your hands, you can be confident it has been tested and retested to ensure success in your unique application.
Portability, Perchance?
Coil cables can compact into a footprint more uniquely than standard cables. Their compact design makes them a critical asset to industries that move around a bunch. Think about it: instead of lugging around a massive cable that has to be stored in such a way, you could have a coiled cord that takes up smaller space and is more durable.
Their inherent flexibility, stretch, and durability make coil cables one of our product’s most value-packed connection solutions. Their compact nature and adaptability are some of the top reasons why coiled cords are a staple in telecommunications, military applications, and moving Industries worldwide.
How Do You Design Custom Coil Cords?
Working with Meridian for your cable projects means complete freedom to customize, tweak, and individualize your cable solutions. Our coiled cords are no different, and you can completely customize their conductors, insulation materials, jackets, coatings, terminals, and protective elements. At Meridian, we offer over 5,000 individual options to construct your ideal connections, meaning the sky is the limit for what we can build. We also have a large number of coiled cables in stock at all times.
Think About Applicability
Total free rein to customize your cable means we can build something precisely for your equipment and work environment. Instead of buying something off the shelf that may or may not work, our cable solutions are tailored to meet your needs. You can rest easy knowing your coil cable will function precisely as intended because it’s made just for you.
Pay Attention to the Details
We build our custom cables from scratch, so our hands are on every step of the process. You’ll benefit from working with our engineers to design a bespoke cable that suits your needs. We’ll create a digital rendering of your cable design to help eliminate any potential pitfalls or connection hazards before they happen in the physical world. If we find bugs or flaws in the design during the digital phase, we can easily rework your cable to operate as smoothly as butter.
Conduct a Prototype Phase for Coil Cords
Once more satisfied with the digital version, our team will create a prototype for intense real-world testing. Only after your cable has passed every examination, holds up to our high certification-level standards, and has proven functionality will we move to production to finalize your product.
What Are Some Curly Cable Applications?
Coil cords can be found worldwide in manufacturing facilities, hospitals, telecommunications operations, and more. Because they are versatile, flexible, and portable, the curly wonder can be found in almost any corner of the globe. You would discover coil cables in any server room, electronically noisy environment, or telecommunications office.
Customizing your coil cable means we can find an application for any industry. Meridian has served every industry, business, and organization as a leading manufacturer. Some of the most common places you’ll find coil cables thriving and supplying are:
- The Medical Field: These cables are used in equipment for diagnostics, surgical procedures, vital monitoring, etc. With so much reliance on medical cables, we pay close attention to the fine details of every medical coil cable that will be produced.
- Telecommunications: Connecting the world around us through high-frequency cables, power cables, and precision wiring is a staple of the products we create. With telecommunications, our coil cables play a vital role in electronically noisy server rooms, small workspaces, and global communication centers.
- Industrial production: Coil cords have a natural toughness that lends itself perfectly to harsh production environments. Whether it’s an auto factory, a dairy creamery, or a production warehouse, our coil cables build the global infrastructure.
The potential applications for curly cables continue to evolve in lockstep with the latest technological advancements. With our customizable options, we can create the ideal solution to match your environment, industry, and equipment.
Work With Meridian’s Team On Your Next Connection Solution
If you want to procure a custom coil cord, our team is here to help. You’ll work with our expert design team to custom-build the perfect connector for your needs.
Contact our staff to get started on a project of your own.